There may be disagreements among AC- and DC-based UPS designers, but the
telecom and IT professionals are sure that they need solutions that can address physical space
constraints, fast-track construction realities, long critical system lead times,
and bus scalability. Traditionally, DC-based UPS systems have been the mainstay
of telcos to support their telecom switches. The enterprises protect their IT
infrastructure using AC-based UPS systems.
TECHNOLOGY
n Telecom Power
Systems: Both power plant and battery technologies have made rapid advances in
the recent past. Switch Mode Power Systems (SMPS) have become the norm, as have
Valve Regulated Lead acid (VRLA) batteries. Both these technologies make for a
far more compact power plant design, modular approach, and low maintenance.
Power plants are made up of rectifier modules, controllers, input AC
distribution, load distribution, and battery connection modules.
DC versus AC: Telecom equipment works with DC power. The voltage levels are
generally 48V or in a few cases 24V. A typical rectifier converts the AC utility
power to 48 V DC, charging a bank of batteries usually designed for two to eight
hours of critical protection from power outage. Since a battery bank is floated
across the DC bus, to provide battery backup, the working voltage is in reality
the float voltage of the battery. For VRLA batteries, the float voltage is
typically 2.25V/cell or 54V for a 48V system and 27V for a 24V system. The
positive in a 48V system is grounded, whereas in a 24V system, the negative is
grounded. This difference is due to the practice adopted by the pioneering
telecom equipment manufacturers, which is continuing today. In contrast to AC
systems, DC systems do not require converting the source power from AC/DC and
DC/AC.
Basic DC Technology: Three basic technologies comprise large DC power plants:
silicon-controlled rectifier (SCR) phase, controlled ferroresonant rectifiers,
and high-frequency switch-mode rectifiers. The SCR phase control and controlled
ferroresonant technologies have been around for more than three decades and are
widely accepted. Single-phase switch-mode rectifiers have been around since the
Eighties and have not been a problem.
n New Look Power
Plants: Though the need for power is constant, the way telecom carriers obtain
it is not. New types of power plants, with the intelligence and with additional
features that support the increased demand on telco operations and supporting
the data transported, are coming up. The key here is remote management. Critical
features in today’s power systems automate routine tasks, allowing the plant
to monitor self-health and even notify the provider to perform preventive action
maintenance. Tasks such as load sharing, generator control, and data logging are
becoming standard issues in many of today’s premier power systems.
| Top
5 Market Players (Only DC power systems and batteries segment) |
| Company |
Remark |
Revenue (Rs
crore) |
| ITI |
Largest telecom power systems
player in India |
100 |
| Amara
Raja |
Largest telecom battery
supplier in India |
95 |
| Tyco |
Dominant player in the
private sector |
55 |
| Invensys |
Won
a mega deal |
25 |
| Emerson |
Well positioned with
acquisition of power division of Ericsson, Nortel and Huawei |
25 |
| Others |
Himachal
Exicom, HBL Nife, Dyna, Benning SMC, Eltek, Afcoset, APC and other
brands/bundled products. |
150 |
| Total |
450 |
Load Sharing: Today, rectifiers still are used in power systems to change
standard AC power into a flat DC voltage, making power plants less dangerous. In
today’s systems, the current that delivers power to network equipment and the
backup battery charge current is measured at actual value and is evenly divided
across the rectifiers installed in the system. Further, rectifiers can
communicate directly with each other in the event that a control unit is removed
for maintenance or for a software feature upgrade.
Generator control: Power systems can monitor the AC main input, which is
particularly helpful during power outages. By integrating the monitor system
with an auto-transfer switch, batteries and a generator set, the power system
can control fuel usage during failures.
Data Logging: Data collection is a valuable tool for service providers. The
intelligence built into power plants to support data logging can be used by
technicians to pinpoint potential system failures and proactively plan for
maintenance. Data logs can help determine the source of potential power problems
within an equipment site.
n Power for Data
Communication: When it comes to data communication equipment, one has a choice
of AC or DC powered systems. AC powered systems are used because of the
availability of uninterrupted AC power source, but in application where
reliability is the paramount consideration, as in data centers, DC powered
equipment are preferred.
Single Conversion: Under normal operating conditions, AC power from the
utility passes straight through the UPS to the critical load. A charger or ‘4-quadrant
converter’ converts AC power to DC to charge the battery. The inverter is used
to convert the DC power from the battery to create AC power to support the load
when the utility fails. Normally, the inverter is operating in the standby mode,
keeping the batteries charged. Should the utility power go out of specification,
the inverter powers the load, drawing energy from the battery. At any point in
time, power is only being converted once (AC to DC, or DC to AC).
| Biggies
in the market |
|
The
major players in the UPS market in India are APC, TVSE, Emerson,
Wipro, Invensys, and Powerware. Several UPS manufacturers like DB
Power Electronics, APC, Emerson, Next Generation Business Power
Systems, TVS Electronics, and Numeric Power Systems are
concentrating on the telecom sector too. Other significant but
regional players are Microtek, Elnova, Champion, Vintron, and
Numeric. There is also a large unorganized sector that thrives on
assembling. |
|
The Line-Interactive UPS: It resembles the offline product, but inserts a
transformer or inductor in series between the utility power source and the load.
This inline inductor enables the UPS inverter to ‘interact’ with incoming
power and provide a measure of power conditioning to the load. This ‘buck-and-boost’
circuitry helps with high and low input voltage conditions.
Delta Conversion Topology: Delta conversion UPS consists of input stage
called the delta conversion stage or active filter made of delta inverter and
delta transformer. The delta transformer not only bucks or boost input voltage,
but also has many other functions such as input current control to reduce
harmonics, improvement of power factor, and control input power flow using power
transformation method. On the output side of Delta conversion UPS is a main
inverter which is similar to any inverter used in double conversion stage which
continuously monitors the output voltage and keeps it regulated to +/- 1 percent
of nominal voltage setting (380V/400V/415V). In case of the mains’ failure, it
supplies the 100 percent power to the load from battery without any break in the
output voltage waveform. The UPS has input mains’ static switch used to
isolate the UPS from mains under the battery operation to avoid any floating
voltage to appear at main. The UPS also has the internal bypass static switch to
transfer the load to mains in case of overload above specified limit or inverter
failure like any other double conversion UPS.
Double Conversion Topology: As the name indicates, this technology uses two
conversion stages—the rectifier at input and the inverter at out put. In
double conversion topology, input AC power is first converted to DC power using
a rectifier. This DC power is then converted to AC power using an inverter to
supply the load. This topology has been in use since last two decades by the
manufacturers. The double conversion online topology is believed to give 100
percent protection against the typical power problems.
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